Product Description:

Carbide milling inserts are essential components in modern machining operations, known for their durability, precision, and high performance. These inserts are crafted from carbide, a composite material composed primarily of tungsten carbide particles bonded with a metallic binder, typically cobalt. This composition endows carbide inserts with exceptional hardness and wear resistance, making them ideal for cutting, shaping, and milling a variety of materials, including steel, stainless steel, cast iron, and non-ferrous metals.

One of the primary advantages of carbide inserts is their ability to maintain a sharp cutting edge under high temperatures and intense mechanical stress. Unlike conventional high-speed steel tools, carbide inserts can operate at significantly higher cutting speeds, which translates into increased productivity and reduced machining time. This high performance capability is crucial in industries such as automotive, aerospace, mold making, and general manufacturing, where precision and efficiency are paramount.

Carbide inserts come in a wide range of shapes, sizes, and grades to suit various milling applications. These inserts can be designed for roughing, finishing, or semi-finishing processes, providing versatility for different machining requirements. The choice of grade affects the insert’s toughness and wear resistance, allowing users to select the most suitable insert based on the material being machined and the cutting conditions.

In addition to their superior mechanical properties, carbide inserts often feature advanced coatings such as titanium nitride (TiN), titanium carbonitride (TiCN), or aluminum oxide (Al2O3). These coatings further enhance the inserts’ performance by reducing friction, preventing built-up edge formation, and extending tool life. The combination of carbide material and innovative coatings ensures that these inserts deliver consistent, high-quality results even in the most demanding milling operations.

The use of carbide inserts also contributes to cost efficiency in the machining process. Although initially more expensive than traditional cutting tools, their longevity and ability to maintain cutting performance reduce the frequency of tool changes and downtime. This results in lower overall tooling costs and improved operational efficiency. Furthermore, carbide inserts are often indexable, allowing multiple cutting edges to be utilized before the insert needs replacement, maximizing material usage and minimizing waste.

Carbide milling inserts are compatible with a variety of milling machines and tool holders, making them a flexible choice for different workshop setups. Their standardized dimensions and mounting methods facilitate quick and secure installation, ensuring consistent tool positioning and reliable performance. This ease of use enhances productivity and reduces the risk of machining errors due to improper tool setup.

In conclusion, carbide inserts represent a high-performance solution for milling operations, combining exceptional hardness, wear resistance, and thermal stability. Their versatility, enhanced by advanced coatings and a range of available grades, makes them suitable for machining a broad spectrum of materials with precision and efficiency. Investing in quality carbide inserts not only improves machining quality but also contributes to cost savings and increased throughput in competitive manufacturing environments.

Features:

• High performance carbide inserts designed for milling applications
• Exceptional wear resistance for extended tool life
• Precision engineered for accurate and efficient material removal
• Suitable for a wide range of materials including steel, cast iron, and non-ferrous metals
• Provides excellent surface finish and dimensional stability
• Available in various shapes and sizes to fit different milling machines
• Optimized for high performance cutting speeds and feeds
• Reliable and consistent performance in both roughing and finishing operations

Technical Parameters:

Applications:

The Santon Carbide Milling Inserts, model number custom, are designed for a wide range of application occasions and scenarios where high performance and durability are essential. Manufactured in Sichuan and certified by ISO, these carbide inserts are ideal for industries requiring precision machining and reliable cutting tools. Their robust construction ensures they can withstand high-speed milling operations, making them suitable for automotive, aerospace, mold making, and general engineering sectors.

In manufacturing plants where high performance is critical, Santon carbide inserts deliver exceptional wear resistance and prolonged tool life, reducing downtime and increasing productivity. Whether you are performing rough milling, finishing, or semi-finishing tasks, these inserts provide consistent cutting performance and excellent surface finish. They are particularly useful in situations involving hard materials such as stainless steel, cast iron, and superalloys, where conventional tools would quickly wear out.

Given the supply ability of 2 million pieces per month, Santon can meet large-scale production demands efficiently. The minimum order quantity of 50 pieces and negotiable pricing make these carbide inserts accessible for both small workshops and large industrial operations. Payment terms are flexible, including L/C, T/T, and Western Union, accommodating different procurement preferences. Delivery time ranges from 15 to 25 working days, ensuring timely availability for scheduled production cycles.

For convenience and protection during shipping and storage, each carbide insert is carefully packaged in a plastic box, preventing damage and contamination. This packaging detail is particularly advantageous for maintaining the high performance and precision of the inserts before use. Whether you are updating your tooling inventory or seeking reliable milling inserts for new projects, Santon’s carbide inserts offer a superior solution that meets stringent quality standards and industrial requirements.

In summary, the Santon high performance carbide inserts are perfectly suited for scenarios demanding precision, durability, and consistent performance. Their origin from Sichuan, backed by ISO certification, ensures quality and reliability. Industries that rely on high performance milling tools will find these inserts an excellent choice for achieving optimal machining results and operational efficiency.

Support and Services:

Our Carbide Milling Inserts are engineered to deliver superior performance and extended tool life across a variety of milling applications. To ensure optimal use and maximize the productivity of your inserts, we offer comprehensive technical support and services.

Technical support includes assistance with selecting the appropriate insert grade, geometry, and coating based on your specific milling requirements and material type. Our experts provide guidance on cutting parameters such as speed, feed rate, and depth of cut to help achieve the best machining results.

We also offer troubleshooting services to diagnose and resolve any issues related to insert wear, chipping, or breakage. Our team can recommend corrective measures and process adjustments to enhance tool life and machining efficiency.

In addition, we provide detailed product documentation, including data sheets, machining guidelines, and safety information to support your operations. Custom solutions and regrinding services are available to meet unique application needs and extend the usability of your carbide inserts.

Our commitment is to ensure that you receive the highest level of support throughout the lifecycle of your Carbide Milling Inserts, helping you achieve precision, reliability, and cost-effectiveness in your milling processes.

Packing and Shipping:

Our Carbide Milling Inserts are carefully packaged to ensure maximum protection during transit. Each insert is individually secured in a sturdy, cushioned container to prevent any damage or chipping. The packaging materials are selected to provide shock absorption and moisture resistance, maintaining the integrity of the product.

For shipping, we use reliable carriers with tracking options to guarantee timely and safe delivery. Orders are processed promptly, and our logistics team ensures that each package is handled with care. Whether shipping locally or internationally, we prioritize secure packaging and prompt dispatch to meet your production needs efficiently.

FAQ:

Q1: What brand and model are the carbide milling inserts?

A1: The carbide milling inserts are from the brand Santon and the model number is custom.

Q2: Where are the Santon carbide milling inserts manufactured?

A2: They are manufactured in Sichuan, China.

Q3: What certifications do the carbide milling inserts have?

A3: The inserts are ISO certified, ensuring high quality and industry standards.

Q4: What is the minimum order quantity and pricing for these inserts?

A4: The minimum order quantity is 50 pieces. Pricing is negotiable depending on order size and specifications.

Q5: What are the payment terms and delivery time for the Santon carbide milling inserts?

A5: Payment can be made via L/C, T/T, or Western Union. Delivery time is typically 15-25 working days after order confirmation.

Q6: How are the carbide milling inserts packaged?

A6: They are packaged securely in a plastic box to prevent damage during shipping.

Q7: What is the supply ability of Santon carbide milling inserts?

A7: Santon can supply up to 2 million inserts per month, ensuring large orders can be fulfilled promptly.